中空玻璃的間隔框，是決定其密封壽命的“骨架”。傳統工藝采用四根鋁條插角拼接的方式——角部存在縫隙，成為氬氣泄漏和濕氣滲透的薄弱環(huán)節。全自動(dòng)鋁條折彎機用一次折彎成型的方式，將一根鋁條彎成完整的多邊形框，從根源上消除了插角拼接的密封隱患。

The spacer frame of insulated glass is the "skeleton" that determines its sealing life. The traditional process uses four aluminum strips inserted and spliced at the corners, which have gaps and become weak links for argon gas leakage and moisture penetration. The fully automatic aluminum strip bending machine uses a one-time bending method to bend an aluminum strip into a complete polygonal frame, eliminating the sealing hazard of corner splicing from the root.

一、使用范圍：面向中空玻璃間隔框制備

1、 Scope of use: Preparation of hollow glass spacer frames

全自動(dòng)鋁條折彎機是用于槽鋁式中空玻璃的專(zhuān)用設備，其核心使命是取代傳統四邊插腳式鋁框組裝工藝。設備可加工鋁條厚度5.5-24mm，鋁條長(cháng)度4000-6000mm，加工鋁框尺寸非常小250×100mm、非常大2000×2000mm，加工速度＜30秒/個(gè)（1000×1000mm規格）。

The fully automatic aluminum bar bending machine is a specialized equipment for slot aluminum insulated glass, with the core mission of replacing the traditional four pin aluminum frame assembly process. The equipment can process aluminum bars with a thickness of 5.5-24mm and a length of 4000-6000mm. The minimum size for processing aluminum frames is 250 × 100mm, and the maximum size is 2000 × 2000mm. The processing speed is less than 30 seconds per piece (1000 × 1000mm specification).

設備兼容性出眾：普通鋁條、不可折彎鋁條、高頻焊鋁條（壁厚0.25以上）均可折彎且不會(huì )斷裂，出彩大拓寬了原材料選擇范圍，有效降低了生產(chǎn)成本。

Equipment compatibility is extremely strong: ordinary aluminum strips, non bendable aluminum strips, and high-frequency welded aluminum strips (with a wall thickness of 0.25 or more) can all be bent without breaking, greatly expanding the range of raw material selection and effectively reducing production costs.

二、核心優(yōu)勢：精度、效率與密封壽命的多維度提升

2、 Core advantage: Comprehensive improvement in precision, efficiency, and sealing life

全自動(dòng)鋁條折彎機的核心技術(shù)價(jià)值，首先體現在密封性能的根本改善上。折彎成型的鋁框無(wú)插角縫隙，角部密封更嚴密，有效阻止了氬氣泄漏和濕氣入侵，使中空玻璃的壽命得以大幅延長(cháng)。這一工藝創(chuàng )新，配合4SG等先進(jìn)密封技術(shù)，甚至可實(shí)現產(chǎn)品質(zhì)保期從10年提升至25年。

The core technological value of the fully automatic aluminum strip bending machine is first reflected in the fundamental improvement of sealing performance. The bent aluminum frame has no corners or gaps, and the corners are sealed more tightly, effectively preventing argon gas leakage and moisture intrusion, greatly extending the life of the insulated glass. This technological innovation, combined with advanced sealing technologies such as 4SG, can even increase the product warranty period from 10 years to 25 years.

在精度控制方面，設備采用數控伺服進(jìn)料系統，鋁框尺寸可調精度±0.1mm/m；數控折彎角度控制系統精度±0.1°；非常終鋁框尺寸誤差±0.5mm，角度誤差±1°。這一精度水平是手工拼接無(wú)法企及的。

In terms of precision control, the equipment adopts a CNC servo feeding system, and the aluminum frame size can be adjusted with an accuracy of ± 0.1mm/m; The precision of the CNC bending angle control system is ± 0.1 °; The final aluminum frame size error is ± 0.5mm, and the angle error is ± 1 °. This level of accuracy is beyond the reach of manual splicing.

在效率層面，四工位折彎工藝使鋁條2次彎折即可成型，并可2根同時(shí)折彎，大幅縮短了單框加工時(shí)間。鋁條切割機在折彎的同時(shí)自動(dòng)定長(cháng)切割，不占用折彎時(shí)間，實(shí)現了快捷連續生產(chǎn)。設備可設定4種規格、32種尺寸的加工數據，每種尺寸可設定連續加工9999件，操作工只需保證料槽有料并取下成品框即可——設備加工至設定數量后自動(dòng)停止。

In terms of efficiency, the four station bending process allows aluminum bars to be bent twice to form, and two can be bent simultaneously, greatly reducing the processing time of a single frame. The aluminum strip cutting machine automatically cuts to a fixed length while bending, without taking up bending time, achieving efficient continuous production. The equipment can set processing data for 4 specifications and 32 sizes, and can continuously process 9999 pieces for each size. The operator only needs to ensure that there is material in the material tank and remove the finished frame - the equipment will automatically stop processing after reaching the set quantity.

在材料利用率方面，除切口損耗外，設備實(shí)現零料頭加工，鋁條可自動(dòng)續接，接頭智能避讓?zhuān)霾蚀蠼档土嗽牧侠速M。

In terms of material utilization, in addition to cutting losses, the equipment achieves zero head processing, aluminum bars can be automatically reconnected, and joints can be intelligently avoided, greatly reducing raw material waste.