中空玻璃生產(chǎn)線(xiàn)實(shí)操科普：小玻璃清洗機反轉打滾？這樣解決最省心

　　Practical Science Popularization of Hollow Glass Production Line: Small Glass Cleaning Machine Reverse Rolling? This is the most worry free way to solve it

　　在中空玻璃生產(chǎn)線(xiàn)的清洗環(huán)節，小尺寸玻璃在清洗機內反轉、打滾是很常見(jiàn)的棘手問(wèn)題。這不僅會(huì )讓玻璃清洗不徹底，殘留污漬影響后續合片密封效果，還可能劃傷玻璃表面，耽誤生產(chǎn)進(jìn)度。很多一線(xiàn)師傅遇到這種情況容易慌神，其實(shí)解決起來(lái)很簡(jiǎn)單，核心就兩步：先查傳送輪，再調彈簧拉力。今天就結合實(shí)操細節，給大家科普這個(gè)實(shí)用技巧。

　　In the cleaning process of the insulated glass production line, it is a common and difficult problem for small-sized glass to reverse and roll inside the cleaning machine. This will not only result in incomplete cleaning of the glass and residual stains affecting the subsequent sealing effect of the lamination, but may also scratch the surface of the glass and delay production progress. Many frontline masters tend to panic when encountering this situation, but the solution is actually very simple. The core is two-fold: first check the conveyor wheel, and then adjust the spring tension. Today, based on practical details, we will explain this practical technique to everyone.

　　先跟大家說(shuō)清原理：小玻璃能平穩通過(guò)清洗機，全靠下方傳送輪的摩擦力帶動(dòng)，再加上上下彈簧的均勻壓力固定。要是傳送輪磨壞了，摩擦力不夠會(huì )打滑；彈簧拉力一邊松一邊緊，玻璃受力不均，這兩種情況都會(huì )讓玻璃沒(méi)法平穩前進(jìn)，進(jìn)而反轉打滾。咱們按“先檢查后調整”的順序來(lái)，不用復雜工具，新手也能上手。

　　Let me explain the principle to you first: the small glass can smoothly pass through the cleaning machine, which is driven by the frictional force of the lower conveyor wheel, and fixed by the uniform pressure of the upper and lower springs. If the conveyor wheel is worn out and there is not enough friction, it will slip; The tension of the spring is loose and tight at the same time, and the glass is subjected to uneven force. Both of these situations can make it difficult for the glass to move forward smoothly, leading to reverse rolling. Let's follow the order of "check first and then adjust". A novice can get started without complicated tools.

　　第一步，先查下方傳送輪是否磨損。打開(kāi)清洗機觀(guān)察內部傳送輪，重點(diǎn)看輪面紋路清不清晰，有沒(méi)有明顯凹槽或光滑區域——紋路是增加摩擦力的關(guān)鍵，磨平了就帶不動(dòng)小玻璃。如果輪子沒(méi)磨損，就進(jìn)入下一步；要是磨壞了，先更換同型號傳送輪再調整。

　　The first step is to check if the conveyor wheel below is worn. Turn on the cleaning machine and observe the internal conveyor wheel, focusing on whether the wheel surface pattern is clear, whether there are obvious grooves or smooth areas - the pattern is the key to increasing friction, and once smoothed, it cannot move the small glass. If the wheels are not worn, proceed to the next step; If it is worn out, replace the conveyor wheel of the same model first and then adjust it.

　　第二步，檢查上下彈簧拉力是否一致。彈簧拉力不均是最常見(jiàn)的原因，實(shí)操中可以用手輕輕按壓每個(gè)傳送輪對應的彈簧，感受松緊度是不是一樣。要是有的彈簧偏松、有的偏緊，玻璃兩側受力不平衡，肯定會(huì )打滾翻轉。

　　Step two, check if the tension of the upper and lower springs is consistent. Uneven spring tension is the most common reason. In practice, you can gently press the corresponding spring of each conveyor wheel with your hand to feel if the tightness is the same. If some springs are loose and some are tight, and the forces on both sides of the glass are unbalanced, it will definitely roll and flip.

　　第三步，精準調整彈簧拉力。針對偏松的彈簧，找到對應的調節結構，用工具往內側頂壓調節部件，把彈簧調得緊一點(diǎn)；同時(shí)，上方對應的彈簧也要做同樣調整。調整的核心標準很簡(jiǎn)單：讓小玻璃能貼合傳送輪，通過(guò)時(shí)保持水平狀態(tài)，不歪不斜就能避免反轉。調整完后，放一塊小玻璃試運行，要是還有問(wèn)題，再微調幾下直到平穩為止。

　　Step three, precisely adjust the spring tension. For loose springs, find the corresponding adjustment structure and use a tool to push the adjustment component inward to tighten the spring slightly; At the same time, the corresponding spring above should also be adjusted accordingly. The core standard for adjustment is simple: to ensure that the small glass can adhere to the conveyor wheel, maintain a horizontal state when passing through, and avoid reversal without tilting or tilting. After adjustment, place a small piece of glass for trial operation. If there are still problems, make a few more adjustments until it is stable.

　　這里補充幾個(gè)實(shí)操注意點(diǎn)：一是調整前必須停機斷電，避免設備意外啟動(dòng)傷人；二是檢查傳送輪時(shí)，要是有污漬、膠漬先清理干凈，別誤當成磨損；三是調彈簧要循序漸進(jìn)，別一次擰太緊，不然會(huì )壓傷玻璃或增加傳送阻力；四是可以?xún)扇伺浜?，一人操作一人觀(guān)察，效率更高。

　　Here are a few practical points to note: firstly, the machine must be shut down and powered off before adjustment to avoid accidental start-up and injury to personnel; Secondly, when inspecting the conveyor wheel, if there are stains or glue stains, clean them up first and do not mistake them for wear and tear; Thirdly, the adjustment of the spring should be gradual and not tightened too tightly at once, otherwise it may damage the glass or increase the transmission resistance; Fourthly, it is possible for two people to cooperate, with one person operating and the other observing, resulting in higher efficiency.

　　日常維護也能提前預防：建議每月查一次傳送輪磨損情況，彈簧也要定期檢查彈性，清理表面雜質(zhì)，避免長(cháng)期使用失去彈性導致拉力不均。這些小細節能大幅減少故障，讓生產(chǎn)線(xiàn)更順暢。

　　Daily maintenance can also prevent it in advance: it is recommended to check the wear of the conveyor wheel once a month, and regularly check the elasticity of the spring, clean surface impurities, and avoid losing elasticity and uneven tension due to long-term use. These small energy-saving measures significantly reduce malfunctions and make the production line smoother.

　　其實(shí)小玻璃反轉打滾不是大問(wèn)題，只要記住“查磨損→查拉力→精準調”的邏輯，就能快速解決。對一線(xiàn)操作人員來(lái)說(shuō)，掌握這些基礎技巧，能少走彎路、減少生產(chǎn)延誤。希望這次科普能幫到大家，要是調整后還有異常，再檢查下傳送輪傳動(dòng)同步性，或聯(lián)系設備廠(chǎng)家技術(shù)支持就行。

　　In fact, reversing and rolling the small glass is not a big problem. As long as you remember the logic of "checking wear → checking tension → precise adjustment", you can quickly solve it. For frontline operators, mastering these basic skills can help them avoid detours and reduce production delays. I hope this science popularization can help everyone. If there are still abnormalities after adjustment, please check the synchronization of the transmission wheel or contact the technical support of the equipment manufacturer.