雙組份打膠機小技巧：黑膠干太快/太慢？這樣調比例就搞定

　　Tips for two-component glue machine: Is the black glue drying too fast/too slow? By adjusting the ratio in this way, it's done

　　在中空玻璃封膠作業(yè)中，雙組份打膠機的黑膠干燥速度直接影響生產(chǎn)效率和封膠質(zhì)量。黑膠干太快，容易出現固化不完全、粘結不牢固的問(wèn)題；干太慢則會(huì )耽誤后續工序，降低生產(chǎn)節奏。不少一線(xiàn)操作人員都被這個(gè)問(wèn)題困擾，其實(shí)核心解決方案就是調整打膠機的黑膠比例。今天就專(zhuān)門(mén)科普雙組份打膠機的實(shí)用調節技巧，詳細說(shuō)說(shuō)黑膠干快、干慢時(shí)的具體調整方法。

　　In the sealing operation of insulated glass, the drying speed of the black glue of the two-component gluing machine directly affects the production efficiency and sealing quality. Black glue dries too quickly, which can lead to incomplete curing and weak bonding; If done too slowly, it will delay subsequent processes and reduce production pace. Many frontline operators are troubled by this problem, but the core solution is to adjust the black glue ratio of the glue machine. Today, we will specifically popularize the practical adjustment techniques of two-component glue dispensing machines, and explain in detail the specific adjustment methods for black glue drying fast and slow.

　　先跟大家理清核心邏輯：雙組份打膠機的黑膠干燥速度，和黑膠與固化劑的混合比例直接相關(guān)。如果黑膠干得比較快，說(shuō)明混合后的黑膠占比偏高；反之，黑膠干得慢，就是黑膠占比偏低。打膠機上配備了專(zhuān)門(mén)的比例尺，用來(lái)顯示當前的黑膠比例，我們的調整就是圍繞這個(gè)比例尺展開(kāi)的，目標是把比例調到合適范圍，讓黑膠干燥速度符合生產(chǎn)需求。

　　First, let me clarify the core logic: the drying speed of the black glue in the two-component glue machine is directly related to the mixing ratio of black glue and curing agent. If the black glue dries quickly, it indicates that the proportion of mixed black glue is relatively high; On the contrary, if the black glue dries slowly, it means that the proportion of black glue is relatively low. The glue machine is equipped with a dedicated scale to display the current proportion of black glue. Our adjustment is based on this scale, with the goal of adjusting the proportion to a suitable range to ensure that the drying speed of black glue meets production requirements.

　　先說(shuō)說(shuō)黑膠干太快的調整方法。當發(fā)現黑膠固化速度過(guò)快時(shí)，第一步要找到打膠機上的比例尺和調節部件——調節處兩側各有四個(gè)固定螺絲，這是調整前必須松開(kāi)的。操作時(shí)先用工具把兩側的四個(gè)螺絲都松開(kāi)，注意不要把螺絲弄丟，可先放在指定收納處。松開(kāi)螺絲后，用扳手順時(shí)針擰動(dòng)調節旋鈕，讓比例尺上的指針往上移動(dòng)，此時(shí)觀(guān)察比例尺數值，會(huì )發(fā)現數值在逐漸變小。

　　First, let's talk about the adjustment method for black glue drying too quickly. When it is found that the curing speed of the black glue is too fast, the first step is to find the scale and adjustment parts on the glue machine - there are four fixing screws on each side of the adjustment part, which must be loosened before adjustment. When operating, first use tools to loosen all four screws on both sides. Be careful not to lose the screws, but place them in the designated storage area. After loosening the screw, use a wrench to turn the adjustment knob clockwise to move the pointer on the scale upwards. At this time, observe the scale value and you will find that the value is gradually decreasing.

　　這里要記住關(guān)鍵規律：比例尺數值變小，意味著(zhù)黑膠的混合占比降低，對應的干燥速度就會(huì )變慢。調整過(guò)程中不用急，擰動(dòng)幅度要小，調一點(diǎn)就留意一下比例尺數值，避免一次調太多。當數值調到合適范圍后，再把之前松開(kāi)的兩側四個(gè)螺絲依次擰緊，確保調節部件固定牢固，防止設備運行中因振動(dòng)導致比例偏移。

　　Here we need to remember the key rule: as the scale value decreases, it means that the proportion of black glue mixture decreases, and the corresponding drying speed will slow down. During the adjustment process, there is no need to rush. The twisting amplitude should be small, and pay attention to the scale value when adjusting a little, to avoid adjusting too much at once. After adjusting the value to the appropriate range, tighten the four screws on both sides that were previously loosened one by one to ensure that the adjusting components are firmly fixed and prevent proportional deviation caused by vibration during equipment operation.

　　再說(shuō)說(shuō)黑膠干太慢的調整方法，和干太快的操作剛好相反。同樣先松開(kāi)調節處兩側的四個(gè)固定螺絲，然后用扳手逆時(shí)針擰動(dòng)調節旋鈕，讓比例尺上的指針往下移動(dòng)，此時(shí)比例尺數值會(huì )逐漸變大。數值變大代表黑膠混合占比升高，干燥速度就會(huì )加快。同樣要注意小幅度調整，調好后及時(shí)擰緊兩側螺絲，完成固定。

　　Speaking of the adjustment method for black glue drying too slowly, it is exactly the opposite of the operation for drying too quickly. Similarly, first loosen the four fixed screws on both sides of the adjustment point, and then use a wrench to turn the adjustment knob counterclockwise to move the pointer on the scale downwards. At this point, the scale value will gradually increase. An increase in numerical value indicates an increase in the proportion of black glue mixture, which will accelerate the drying speed. Attention should also be paid to small adjustments, and after adjustment, tighten the screws on both sides in a timely manner to complete the fixation.

　　這里給大家補充幾個(gè)實(shí)操注意事項：一是調整前建議先做小批量測試，確認當前黑膠干燥速度是否真的需要調整，避免盲目操作；二是松開(kāi)和擰緊螺絲時(shí)力度要適中，過(guò)度用力可能損壞螺紋或部件；三是調整完成后，不要立即進(jìn)行大批量生產(chǎn)，先打少量膠測試干燥速度，確認符合要求后再正常作業(yè)。另外，日常要注意保護比例尺，避免被粉塵、膠液污染，影響讀數準確性。

　　Here are a few practical precautions for everyone: Firstly, it is recommended to conduct a small batch test before adjustment to confirm whether the current drying speed of the black glue really needs to be adjusted, in order to avoid blind operation; Secondly, when loosening and tightening screws, the force should be moderate, as excessive force may damage the threads or components; Thirdly, after the adjustment is completed, do not immediately start mass production. Instead, apply a small amount of glue to test the drying speed and confirm that it meets the requirements before proceeding with normal operations. In addition, attention should be paid to protecting the scale in daily life to avoid contamination by dust and glue, which may affect the accuracy of readings.

　　雙組份打膠機的比例調整是保障封膠質(zhì)量的基礎操作，黑膠干燥速度的把控直接關(guān)系到中空玻璃的密封性能和使用壽命。對一線(xiàn)操作人員來(lái)說(shuō)，掌握這種基礎調節技巧，能快速應對生產(chǎn)中的小問(wèn)題，減少返工和工期延誤。希望這次科普能幫到大家，在日常操作中更好地駕馭雙組份打膠機。如果調整后仍有干燥速度異常的情況，可檢查膠液是否過(guò)期、環(huán)境溫濕度是否合適，或咨詢(xún)設備廠(chǎng)家技術(shù)支持。

　　The proportion adjustment of the two-component gluing machine is the basic operation to ensure the quality of the sealing glue, and the control of the drying speed of the black glue directly affects the sealing performance and service life of the insulating glass. For frontline operators, mastering this basic adjustment technique can quickly respond to small problems in production, reduce rework and project delays. I hope this science popularization can help everyone better control the two-component glue machine in daily operation. If there is still an abnormal drying speed after adjustment, you can check whether the adhesive has expired, whether the environmental temperature and humidity are appropriate, or consult the technical support of the equipment manufacturer.

　　本文由  雙組份打膠機   友情奉獻.更多有關(guān)的知識請點(diǎn)擊  http://www.whooo.net/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會(huì )陸續向大家奉獻.敬請期待.

　　This article is a friendly contribution from a two-component glue machine For more related knowledge, please click http://www.whooo.net/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.